FTTH Cable Production Line – Advanced Production System
Did you know that contemporary light-transmitting wire networks function at speeds of up to 190 meters per minute? Such remarkable performance is made possible by advanced manufacturing solutions designed for swift output.
Such setups are built to manage multiple cable types, such as service cables and tight buffered cables. Their efficient construction, often under 26 m, makes them ideal for modern facilities.
Incorporation into smart factory systems guarantees seamless performance. Via MES/ERP connectivity, these Fiber coloring machine production lines deliver unmatched exactness and performance. This renders them the leading option for companies aiming to stay ahead in the fiber network field.
Overview of the FTTH Manufacturing Line
Efficient production systems are crucial for satisfying the rising demand for steadfast connections. Such mechanisms aim to manufacture premium fiber optic cables that drive today’s connectivity grids. Utilizing sophisticated techniques, they ensure precision and swiftness in each phase of the process.
Understanding the FTTH Manufacturing Line
An FTTH production line comprises a unified setup to produce fiber-to-the-home drop cables. Such cables are made up of naked fibers strengthened by steel or FRP, encased in safeguard coverings. The result is a robust and effective system for high-speed internet connections.
It works with multiple compounds, including PVC, LSZH, and PE resins. This versatility confirms it accommodates varied market demands. Moreover, the four-head fiber discharge system provides exact tension management, ensuring accuracy within ±0.05N.
Benefits of Our State-of-the-art Manufacturing System
Our machinery excels for its exactness and productivity. Here’s why it’s a top choice:
- Manages various wire sizes such as 2.0×3.0mm and 2.0×5.0mm drop cables
- Is compatible with LSZH, PVC, and PE casings for multiple purposes
- Includes a four-head fiber discharge system with a tension regulation of 0.4N to 1.5N
- Delivers a production capacity of up to 9km/h for 2.0×3.0mm cables
With these features, our machine ensures smooth operations and high-quality output. This makes it the perfect choice for companies striving to lead in the optical cable sector.
Key Features of Our FTTH Cable Production Line
Modern manufacturing systems are transforming how fiber optic cables are produced. Our high-tech system integrates accuracy, productivity, and innovative solutions to yield superior outputs. The following outlines the remarkable components that position our system at the forefront.
Precision Extruder and Adjustment Head
Central to our setup is a specialized 50mm extruder designed for precise material distribution. This ensures consistent quality throughout each cable produced. The modifiable head supports smooth personalization, catering to various materials like PVC, LSZH, and PE resins.
Equipped with OMRON heat management, the system maintains an accuracy of ±1°C. Such meticulous control maximizes efficiency and minimizes material loss, rendering it an economical choice for production.
Powered Fiber Unwinding and Tension Regulation
This powered fiber dispensing mechanism is designed to sustain a tension range of 0.4N to 1.2N. It guarantees gentle fiber management and curbs potential damage while manufacturing. The dual-wheel capstan system, with diameters of 640mm and 400mm, further enhances stability and control.
This aspect is especially advantageous in fabricating premium fiber wires, by maintaining uniform strain during production.
Automated Take-Up and Line-Receiving System
Featuring a dual-axis rewinding assembly compatible with reels from PN400 to PN630, offering flexibility for various production needs. Its self-operating reel collection removes manual intervention, thereby cutting processing time and minimizing workforce expense.
Furthermore, an X-type laser-based diameter measuring tool ensures immediate quality verification, guaranteeing that all cables conform to exacting criteria, delivering reliable and durable products.
State-of-the-art Technology Powering the Production Process
Modern innovations are revolutionizing the production of fiber optic cables. Our systems are designed to deliver precision, reliability, and efficiency, guaranteeing superior outputs in every production run. Outlined below are the breakthrough characteristics that distinguish our apparatus.
Global-Standard Industrial Computerized Control Module
At the core of our system is the FiberCAN PLC control system with an industrial PC interface. It facilitates uninterrupted functioning with instant oversight. It allows for precise adjustments, enhancing the quality of every optical cable produced.
With energy use as low as 35KW/h during routine activity, this system is power-saving. This conserves energy costs without compromising on output quality. With a 9m spool accumulator, production remains constant, reducing idle time and enhancing performance.
Superior Stability and Trustworthiness with Leading Brand Elements
Our system incorporates premium components from renowned brands like OMRON controllers and international motors picked for their strength and exactness, which secure enduring performance.
Incorporating reinforced steel wires with cutting-edge FIMT handling processes enhances rigidity and steadiness, ensuring that every optical cable meets industry standards for quality and performance.
Integration with MES and ERP Systems
Our machinery connects effortlessly with MES and ERP software, facilitating instantaneous production oversight. It provides complete visibility and operational efficiency across all stages.
Companies are enabled to track performance data, refine processes, and minimize resource loss, rendering it a savvy option for today’s industrial plants.
| Attribute | Advantage |
|---|---|
| FiberCAN PLC Setup | Exact tuning with live oversight |
| 35KW/h Operational Energy Use | Low-cost energy performance |
| Nine-meter Cable Storage | Uninterrupted processing |
| OMRON Controllers | Durability and precision |
| ERP Integration | Instantaneous monitoring |
Uses of the FTTH Manufacturing System
Innovative manufacturing systems are revolutionizing the production of dependable fiber networks. They cater to a broad range of industrial demands, offering flexibility and precision in every application. Below, we explore the key uses of this advanced equipment.
Producing FTTH Drop Cables
Our equipment is superb for fabricating drop cables, a cornerstone of fast broadband access. It handles reinforcement wires ranging from ø0.4 to ø1.0, ensuring durability and strength. The central shaft hole diameter of ø56 allows for seamless integration with PN400 pay-off reels.
Important elements consist of:
- Combined FRP and diminutive steel wire payout to enhance strength
- Mobile mold support for quick configuration changes
- Adaptability to meet interior as well as exterior standards
Producing Both Tight Buffered and Loose Tube Cables
The system is also ideal for producing tight buffered and loose tube cables. With a loss rate of just 0.02dB/km, these cables deliver exceptional performance. The stranding process ensures precision, while the ability to handle ø1.2mm steel wires adds strength and reliability.
Adaptable Manufacturing for Different Cable Varieties
Adaptability is a defining feature of our production line. It supports a wide range of materials and configurations, making it suitable for diverse applications. Regardless of the cable’s intended environment, our system produces stable, high-quality results. This adaptability ensures that businesses can meet specific requirements without compromising on performance.
Key Gains from Our FTTH Production Line
Adopting modern fabrication technologies offers considerable gains to fiber optic businesses. They are engineered for operational efficiency, cost reduction, and superior product output. Here are the principal merits that render our equipment indispensable for today’s production facilities.
Enhanced Efficiency and Productivity
It guarantees rapid Sheathing line function, producing 7-9km/h outputs based on cable dimensions, allowing businesses to meet growing demands without compromising quality. Additionally, automated spool handling diminishes labor effort, enhancing time efficiency and resource use.
Cost-Effective Fiber Optic Installation
Its efficient use of 35KW/h power curtails energy expenses. A user-friendly design with a 1000mm operational height boosts both comfort and productivity.
Smooth and Reliable Cable Surface
Exact molding delivers a sleek and consistent exterior on all fiber products, thereby reducing attenuation to ≤0.02dB/km for peak performance. The use of steel reinforcement adds durability, making the cables suitable for various applications.
| Characteristic | Value Proposition |
|---|---|
| Rapid Throughput | Superior output rate |
| Efficient Power Usage | Cost savings |
| Minimal Signal Loss | Superior performance |
| 1000mm Working Height | Ergonomic design |
Conclusion
Cutting-edge optical cable manufacturing is establishing fresh industry norms. Thanks to exacting design and integrated smart features, these systems offer unparalleled dependability and performance. Operating at up to 190 meters per minute, they guarantee significant investment benefits.
With robust support services and versatile customization capabilities, our equipment adapts to particular demands. Whether you’re scaling operations or enhancing quality, our technology is designed to help you stay ahead.
Prepared to revolutionize your production line? Reach out now to discover customized options that match your needs. Experience the future of fiber optic technology with our industry-leading systems.